Friday, May 3, 2013

And they huffed and they puffed...

We had the strawbales for our house delivered in mid December last year and there was a bit of huffing and puffing getting them unloaded from the truck and stored under cover. Would you believe that we had rain while we were unloading the bales from the truck, thankfully it was only light. On the morning there were 5 of us to unload the ~250 bales so it didn't take too long.

Now we have the bales it was time to start putting them up. There are a few ways to make a strawbale house each with advantages and disadvantages. We chose the framed house with infill walls type of building. One reason was because our outer straw walls are reasonably complex and we didn't want the stress of having to get all the walls up and roof on before rain (this usually involves getting help in to get it done quickly). The downside with infill walls is that you end up with a gap at the top of the wall and roof that needs to be filled (but i'll talk more about this once we work out what we are going to do with our gap).

The strawbale wall is basically made up of a bottom plate, strawbales and then top plate with straps from the top to bottom plate to compress the walls. All our outer straw walls are curved, which adds some extra complexity.

The bottom plate does two things, it raises the bales off the floor to give you a moisture gap and it gives you a solid base to compress the bales against. For the bottom plate we ended up using 90mm x 45mm pine framing timber made up into frames that are 450mm width (the width of the strawbale) and trapizoidal in shape with the long edge 1000mm long (just over the length of  bale). These were dynabolted to the concrete with 4 bolts each so that the frame followed just inside the edge of the concrete slab. Short pieces of strapping were then slid under the frame through notches made before bolting the frame down and the space in the frame filled with 25mm blue metal (bluestone gravel) so that the bales don't sink into the frame.

The door frames were dynabolted to the floor, nailed to the bottom plate and attached to the ceiling with a block that was glued and screwed. The door frames were made up of 2 bits of 90mm x 45mm with noggings (like a ladder) and then a piece of 12mm structural ply glued and nailed to brace it and to give the strawbales a solid end to press against.

The window frames are made like the bottom plates and the door frames, they are designed to sit inside the bales. We will probably attach the windows to the ceiling to add stability to the walls. The windows are curved with the walls. We also designed to windows to fit within a bale width. Later on the door and window frames will be lined (most likely with floor boards).

We have half a wall to finish as of writing this post then we start on filling the gap between the top of the straw wall and the ceiling.

3 comments:

  1. Hi I'm Desmond, an architecture student from New York and love your round straw house project. My colleague and I Georgia Read, have been following your posts about the progress of your house and are interested to know where you purchased the elevated post stirrups from. We are building a greenhouse and are interested in using something similar but can't seem to find anything on the internet like the ones you guys used. At this point we are considering custom fabrication. My email is desmonddelanty@gmail.com and Georgia's is gread@risd.edu - we would appreciate any direction you can give us!
    Thanks,
    Desmond & Georgia

    ReplyDelete
  2. Hi Bradley! I love what you are doing! We are researching strawbale building as part of creating our eco village and were wondering about a crucial step of building the roof first to keep the strawbale dry. Could you tell me how you built your roof? Thank you so much beforehand! Brigitte - brigitte@haegdorens.com

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